High Static Load Capacity Roof Panel

BRUCHAPaneel® Roof DP

From a construction perspective, BRUCHA Roof Panel DP is a warm roof solution with steel sheet outer shells, PIR insulation core thicknesses between 1-6″, and very high load-bearing capacity ideal for saddle and single pitched roofs. The trapezoidal shape of the upper rib elements provides excellent stability and can easily be adjusted, regardless of the sub-structure, to meet static requirements (roof pitches of 3° and up possible).

The BRUCHA Roof Panel DP can be quickly and easily installed in a single operation, saving costs. Our panels are resistant to all weather conditions, can be mounted on any sub-structure purlins (wood, steel, concrete, etc…), and quite suitable for renovating older non-insulated roofs. The panels feature a triple sealing system, offering optimum protection against condensation, and can be readily integrated with BRUCHA Fire Protection Roof panels (DP-F) without additional adapter profiles.

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At a Glance

BRUCHAPaneel® Roof DP

Manufacturing Tolerance

In line with EN 14509

Construction Width

39 3/8 in (1000 mm)

Sound Insulation

26 dB at 2 3/8″ / 3 1/8″ (60/80 mm), 27 dB from 3 15/16″ (100 mm) core thickness

Manufactured Lengths

max.40ft (45ft by special arrangement)

Temperature Stability

194° F / 90° C

Fire Rating

FM 4471 Class 1 Fire Rating of Insulated Wall or Wall and Roof/Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems

Thickness

1 9/16 in (40 mm) – 6 5/16 in (160 mm)

Composition & Attributes

Coil-coated galvanized steel faced roofing panels with PIR foamed core insulation

exterior

  • Standard 25 μm polyester surface coating.  (Optional higher UV and chemical resistant coatings available upon request.)  Panels are shipped with a strippable PVC protective film.  The film must be removed no later than 10 weeks after the production date shown on the longitudinal panel seam.
  • Rib profile/height: trapezoidal, 1-5/8″ (42mm)
  • Rib spacing: 13-1/8″ (333mm)
  • Metal gauge: 0.0236″ (0.6mm) – approx. 9% thicker than 26 gauge.  (Alternative metal gauges available upon request.)

interior

  • Standard 25 μm polyester surface coating.  (Panels are shipped without a protective PVC film — if required, please specify with order.)
  • Standard profile 1 (Profile 2 and 3 available on request)
  • Metal gauge: 0.0197″ (0.5mm)  (Alternative metal gauges available on request)

insulation core

  • PIR rigid foam manufactured in continuously foamed process, approx. 95 % closed cells; shear resistant bond with steel sheet.
  • Absolutely no chlorofluorocarbons or halogenated chlorofluorocarbons; pentane foaming agent.
  • Density approx. 2.5lb/ft³ (40kg/m3)

panel connection

  • Formed external steel overlaps the adjacent panel’s outer rib profile. Steel overlap possesses a capillary break to inhibit moisture movement.
  • The special joint profile also overlaps panels at the inner connecting surfaces.
  • Integral Triple Sealing System provides additional reliability, achieving reliable tight connections and optimal condensation protection.
  • See diagram on Product Data Sheet for a visual description of panel connecting features.

testing & certifications

  • Compliant with a wide range of US and International codes and standards.  Contact your Brucha rep for an updated list of applicable documentation.

Samples + Support

Samples

Want to see our panels up close? We have samples! Contact us and we will get one shipped to you!

Support

Need help? From theoretical questions about our panels to practical questions on how to install panels correctly, BRUCHA has you covered.

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Let's Chat

We are here for you. Whether you have a question about our panels, pricing, need a sample, or anything else, our team is ready to answer all your questions.